China factory P200 Powder Coating Line Steel Pintle Bar Type Conveyor Chain

Product Description

Description

General Products Application /Service Area:

Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

scraper conveyor chain

The scraper conveyor chain can be used to transport bulk materials in horizontal, inclined and vertical directions. It is often used for the transportation of raw grain, semi-finished products and finished products in grain and oil, feed processing plants. The scraper conveyor chain is suitable for the transportation of oil in the production process of grease processing plants. Transportation of raw grain from grain warehouse. 

It has the advantages of simple structure, good sealing, simple feeding and unloading device, multi-point feeding and unloading, flexible layout, and the ability to complete material transportation in multiple directions at the same time. The scraper conveyor chain of ZheJiang CZPT Chain Factory adopts medium carbon quenched and tempered steel and cold heading die steel. The steel is moderately priced and easy to process. After proper heat treatment, a certain degree of toughness, plasticity and wear resistance can be obtained. Normalizing can promote the spheroidization of the structure and is suitable for surface hardening treatments such as high-frequency quenching and flame quenching. Application: After quenching and tempering, it can be used to manufacture medium load and medium speed work. The working principle of the scraper conveyor is to use the open chute as a bearing part for coal, gangue or materials, and fix the scraper on the chain (to form a scraper chain) as a traction member. When the driving part of the machine head starts, the sprocket on the driving head shaft rotates, so that the scraper chain circulates and moves the animal material along the chute until it reaches the machine head to unload. The scraper chain bypasses the sprocket and runs in a stepless closed loop to complete the transportation of materials. Other scraper conveyor chain uses and maintenance precautions have to be communicated with the supplier. The above information is for reference only.

China chain manufacturer iron chain hardened steel chain scraper conveyor

Product Description

Customized Service Chain Conveyor Belt Stainless Steel

Production Process 

Forging, press, plus machining ,heat treatment , assembly

Blanks Tolerance:

   

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
 
2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Alloy
Structure: Roller Chain
Surface Treatment: Heat Treatment
Samples:
US$ 1.73/kg
1 kg(Min.Order)

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Order Sample

Customized according to product drawings
Customization:
Available

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Customized Request

pintle chain

Can pintle chains be used in overhead or inverted applications?

Yes, pintle chains can be used in both overhead and inverted applications, thanks to their unique design and construction. Here’s a more detailed explanation:

Overhead Applications:

In overhead applications, pintle chains are commonly used in conveyor systems where products or materials need to be transported overhead. The open-barrel design of pintle chains allows for excellent articulation and flexibility, enabling them to navigate the curves and sprockets typical in overhead conveyor layouts. The ability to handle shock loads and dynamic forces makes pintle chains suitable for lifting and moving heavy loads in such applications.

Inverted Applications:

In inverted applications, pintle chains are used in conveyor systems where the chain runs underneath the conveying surface. Inverted pintle chains are often utilized in industries like automotive manufacturing, where they can handle the weight of car bodies or other components as they move along the assembly line. The flexibility and load-bearing capacity of pintle chains make them well-suited for these demanding inverted conveyor setups.

Attachments and Load Handling:

In both overhead and inverted applications, the pintle chain’s attachments play a crucial role in securely holding and conveying the products or materials. The attachments are carefully designed to prevent products from falling or shifting during transport, ensuring safety and efficiency in these specialized applications.

Lubrication and Maintenance:

Proper lubrication is vital in overhead and inverted applications to ensure smooth articulation and reduce wear on the chain and its components. Regular maintenance and inspections are essential to identify signs of wear or damage, allowing for timely replacements and preserving the chain’s performance.

Conclusion:

Pintle chains can indeed be used in overhead and inverted applications, thanks to their flexible design, load-bearing capacity, and reliable attachments. Whether it’s lifting heavy loads overhead or moving products underneath the conveyor surface, pintle chains offer a versatile and robust solution for various industrial applications.

pintle chain

Can pintle chains be used in mining and heavy equipment applications?

Yes, pintle chains can be used in mining and heavy equipment applications due to their robust construction and ability to handle heavy loads and challenging conditions.

Pintle chains are designed with durable interlocking steel links and feature open barrel-shaped attachments, known as “pintles,” which allow for easy assembly and disassembly. This design provides excellent flexibility and allows the chain to operate smoothly even in rugged environments.

In mining and heavy equipment applications, pintle chains are commonly utilized in:

  • Conveyors: Pintle chains can efficiently transport bulk materials, such as coal, ore, gravel, and other heavy loads, along conveyor systems.
  • <strong+Elevators: They are used in bucket elevators to vertically lift and transport materials.
  • Drag Chain Conveyors: Pintle chains are ideal for drag chain conveyors, which are often used to move heavy and abrasive materials.
  • Apron Feeders: Pintle chains are employed in apron feeders that handle heavy-duty feeding applications.
  • Crushers and Screens: Pintle chains are used in crushing and screening equipment to convey and move large rocks and aggregates.

Benefits of using pintle chains in mining and heavy equipment applications:

  • Durability: Pintle chains are designed to withstand heavy loads, shock loads, and abrasive materials, making them highly durable in demanding applications.
  • Resistance to Harsh Environments: Pintle chains can perform well in dusty, dirty, and harsh environments commonly found in mining operations.
  • Reliability: These chains provide reliable and consistent operation, minimizing downtime and improving overall productivity.
  • Easy Maintenance: Pintle chains are relatively easy to maintain, with simple assembly and disassembly, allowing for efficient maintenance practices.
  • Adaptability: They can be customized and adapted to suit specific equipment and application requirements.

In summary, pintle chains are well-suited for use in mining and heavy equipment applications due to their durability, resistance to harsh environments, and ability to handle heavy loads. Their reliable performance and ease of maintenance make them a practical choice for various material handling and conveying needs in the mining industry.

pintle chain

Can pintle chains be repaired or must they be completely replaced?

Pintle chains can often be repaired, but the extent of the repair depends on the level of wear or damage they have sustained. Here’s a more detailed explanation:

Minor Repairs:

If the pintle chain has minor issues, such as a few damaged links, bent pins, or loose attachments, it may be possible to perform minor repairs. These repairs may involve replacing individual damaged links or attachments, straightening bent pins, or adjusting the chain tension.

Replacement of Components:

If certain components of the pintle chain, such as pins, bushings, or rollers, are excessively worn or damaged, they can be replaced individually with genuine replacement parts from the manufacturer. This can extend the chain’s life and save on costs compared to replacing the entire chain.

Complete Replacement:

In cases where the pintle chain has suffered significant wear, elongation, or damage across its entire length, or if there are structural issues compromising the chain’s integrity, it may be necessary to replace the entire chain. Completely replacing the chain ensures optimal performance and reliability.

Professional Evaluation:

It’s essential to have a qualified technician or maintenance personnel assess the condition of the pintle chain to determine if repair is feasible or if replacement is the better option. They can identify the extent of wear or damage and recommend the most appropriate course of action.

Preventive Maintenance:

To minimize the need for extensive repairs or replacement, regularly scheduled preventive maintenance, including lubrication, inspection, and adjustment, is crucial. Preventive maintenance can help identify issues early on, allowing for timely repairs and avoiding further damage.

Conclusion:

In summary, pintle chains can often be repaired, especially if the damage is localized or minor. Replacement of individual components can also be done to extend the chain’s life. However, in cases of extensive wear or damage, complete replacement may be necessary for optimal performance and safety. Regular preventive maintenance is key to identifying and addressing issues early, reducing the likelihood of major repairs or premature replacement.

China factory P200 Powder Coating Line Steel Pintle Bar Type Conveyor Chain  China factory P200 Powder Coating Line Steel Pintle Bar Type Conveyor Chain
editor by CX 2023-07-26